TS-469 pro Raid 5 broken says raid inactive

Had error other morning where said “HDD3 removed” - disk seemed ok, reinserted it and raid rebuild started. Then threw another error and now raid is inactive, cannot rebuild and when reboot goes back to inactive. I started a scan on disk 4 and says abnormal - bad block.

Cannot see file structure and says RAID Group 1 "Not active in dashboard

This is current state

Welcome to MD superblock checker (v1.4) - have a nice day~

Scanning system...

HAL firmware detected!
Scanning Enclosure 0...
RAID metadata found!
UUID:           f5aacc06:27d567f2:ccfd6672:785f151a
Level:          raid5
Devices:        4
Name:           md1
Chunk Size:     64K
md Version:     1.0
Creation Time:  Apr 12 06:08:12 2017
Status:         OFFLINE
===============================================================================
 Disk | Device | # | Status |   Last Update Time   | Events | Array State
===============================================================================
   1  /dev/sda3  0   Active   Apr  7 16:53:31 2025   116853   AA.A
   2  /dev/sdb3  1   Active   Apr  7 16:45:44 2025   116853   AA.A
   3  /dev/sdc3  2  Rebuild   Apr  7 16:40:46 2025   109849   AAAA
   4  /dev/sdd3  3   Active   Apr  7 16:46:19 2025   110013   AA.A
===============================================================================

Where to head next?

You had two drives fail in a RAID5…your data is toast…start from scratch and restore from your backups

Update - ran this from shell

mdadm -CfR --assume-clean /dev/md1 -l 5 -n 4 -c 64 -e 1.0 /dev/sda3 /dev/sdb3 /dev/sdc3 /dev/sdd3

Rechecked QTS gui and it brought up option to do a scrub in Storage manager - ran the scrub and now have file structure as active and seem to have most data available Drive 4 is still in warning so have 4 x drives to swap over. Almost 9 years old on the drives so probably time.

do you not run automated S.M.A.R.T test (rapid and complete) on all disks?

With event counters drifted apart like this…an assume clean mount can result in data swiss cheese…I guess there is no backups as that was completely ignored

Yes I do run automated SMART test. Backups of the critical data I have.